Suspension

Main Page
Up 1 Level
A-Arms
Alignment
Bumpsteer
Handling
Granada
Our Story

 

The Mustang suspension is based on a design originally used in the Ford Falcon. It has some definite limitations that need to be addressed for performance usage. 

The biggest problem is the backwards factory camber curve. Basically, as the suspension compresses, the top of the tire tends to tilt "out" (positive camber). This promotes understeer, which is consider "safe" for normal use, but nowhere near optimal for performance usage. The second problem is "bumpsteer", which is the toe change the occurs as the suspension moves thru it's vertical travel. Bumpsteer becomes even more pronounced with suspension component changes (spindles, a-arms) and with lowering.

There are basically two schools of suspension thought:

  1. Stiff (620#+) springs, limiting suspension movement to mask the bad camber curve.
  2. Soft springs, let the suspension move, and modify components to change the camber curve.

Either school has it's advantages and disadvantages, depending on the environment it's being used in. A relatively smooth racetrack is a MUCH different environment than that which a street car will operate. As our car is a "street" car, we used the second approach.

 

 

Upper A-Arms. The upper a-arm is "the" key component in the Mustang suspension, and there is SO much that can be done in this area, that we've now created an entire "Upper A-Arm sub-page" to cover it. Link button is on the left.
Spring Perch. The spring perch is mounted on the upper a-arm, and provides a mounting point for the front coil spring. In stock form, it uses a rubber bushing to help isolate vibration. However, that bushing tends to bind as the perch swivels during a-arm movement. Some urethane-bushed perches also bind. We were able to find free-swiveling urethane perches from NPD, and have used them for a couple years now with no problems. Perches with swivel bearings are also available from Cobra Automotive - while somewhat pricey, they are the ultimate for smooth movement. Spring perches can also be home-modified with either bearings or fabricated Delrin bushings with grease fittings.. 
Coil Springs. For a street car, I strongly prefer springs toward the softer end of the scale (443#, 480#, 520#,540#). With proper suspension geometry, we can leave the springs softer, and let the suspension do it's job. If you're trying to mask the bad camber curve, then stiffer (620#,720#,750#,900#) springs are one way to help do it. You'll pay the price on cross-county drives though!
Ride Height. To get the best camber curve, you're looking for the lower control arm to be within 1/8" of level, when measured from the centerline of the inner pivot to the bottom of the spindle. For most cars, this ends up being 1"-1.5" lower than stock. Always install the springs uncut, check, trim 1/4 coil at time, and repeat as necessary to get this spec. Further lowering should be evaluated via design drawings, as the roll center and camber curves can be adversely affected by the extreme control arm angles created.
Shocks. Put the best shocks on that you can afford. We're running Cure-rides, which are basically a half-step down from Koni's. The Edelbrock's are quite popular also, and their design reduces unsprung weight. Spax shocks are externally adjustable, but some have reported quality problems with them. The KYB's are very price-competitive, but tend to be very stiff.
Lower A-Arms. They're just "along for the ride", right? Well, not exactly. During vertical travel, they do locate the lower end of the spindle fairly easily. However, when you hit a pothole, bump, or curb(!), it's the lower arm that takes the biggest hit. If you can't do the strong tubular arms here, at least consider adding a reinforcement plate to the stock lower arm to "box" it in. The Global West arms we use have the lower plate as well as a spherical inner bearing, which helps eliminate binding at that location. The lower arm and strut rod do not move in the same arc, which can produce a surprising amount of bind, even with soft rubber. It's best to stay away from urethane bushings here also, since they tend to bind in this location. 
Strut Rods. The strut rods triangulate the lower arm back to the frame. They also have to absorb a lot of impact force. Aftermarket adjustable strut rods are seeing more street use, and are much stronger than the stock strut rod. In addition, they allow some amount of caster adjustment at the lower arm. It's best to start with the arm square to the chassis, and only adjust the strut rod length if sufficient caster cannot be obtained thru upper arm adjustment. Be sure to adjust both sides equally, otherwise you can end up with different bumpsteer, camber, and Ackerman curves on each side of the car. The primary benefit of heim-jointed strut rods is not in the adjustability, but the smooth, non-binding movement, and solid locating.  Really Good Adjustable Strut Rod Link!
Strut Rod Bushings. DO NOT use urethane bushings at the front of the strut rod - instead of absorbing the impact forces by compressing, they cause the strut rod to absorb more of the force, often leading to breakage. We have had some success with rubber bushings in front of the strut rod, and urethane behind the frame mount. Aftermarket strut rods eliminate the bushings altogether.
Sway bar. The stock 5/8" sway is completely inadequate. Replace with at least a 1" bar. The sway bar is a tuning aid, and larger (or slightly smaller) diameters can be used to fine-tune the handling. Rear sway bars are the same way - use them for fine-tuning, if your car requires it! 
Chassis stiffening. The front unibody of the Mustang moves more than you would believe. An Export Brace & Monte Carlo bar are MUST-have items before you do anything else! Adding torque boxes and subframe connectors are high on the list also. Strongly consider solid welding floor pans, seat risers and other sheetmetal in place of the factory spotwelds.
Weight. Anything you can do to remove weight from the car, especially in the front, will help improve handling. We've gone to aluminum heads, intake, water pump, etc., in addition to a fiberglass hood, and relocating the battery to the trunk. We've taken approximately 200 lbs off the nose, while adding a few in the rear of the car.
Spindles. While the "Granada brake swap" has many fans, I'm NOT one of them. The spindle IS slightly different (under 1/4") in the steering arm location. This is difficult to measure, but if they were EXACTLY the same, you could bolt them on without adjusting toe. You can't, as the front end always ends up toed-in, and I've heard plenty of stories about running out of tie rod thread adjustment. Our own experience with them was expensive and troublesome (read it in the "Our Story" section). For applications with unmodified geometry and/or stiff springs, you can get by with them. Anytime you swap spindles, I highly recommend checking bumpsteer - it can be quite surprising!
Bumpsteer. We've added a separate page to cover bumpsteer. Link button is on the left side of the page.

 

For further reading, there are links to several good suspension articles on our Suspension Tech Links Section as well as a Suspension Vendors Links Section.

 

 

Send mail to Vervaecke@Sunflower.com with questions or comments about this web site.
Copyright © 2003 GT350Clone.com
Last modified: July 28, 2004